Knowledge of Die casting parts manufacturing and product inspection

Die casting – WikipediaDie casting is a metal casting process that is characterized by forcing molten metal under a high pressure into a mould cavity. The mould cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mould during the process.

Die Casting Products Material Range:

  • Aluminum Alloy (Aluminium): A380 / ADC12 / ALSI10MgMn / ALSI9CU3 / ZL104 / ZL102 / A390 / ALSI12FE
  • Zink Alloy: Zmak2, Zmak3, Zmak5, Zmak7 / ZA8, ZA12, ZA27, ZA35 / ZZnAl10-5, 9-1.5, 4-1, 4-0.5, 4 / Z35530, Z33520 / ZCDC1,ZCDC2 / GD-ZnAl4Cu1 GD-ZnAl4 / Z-A4U1G Z-A4G / UAM10-5 UAM9-1.5 UAM4-1 UAM4-0.5 UAM4
  • Copper Alloy: Brass Alloy / Bronze Alloy / Cuprum Alloy

Die Casting Machine Size:

80ton – 1600ton

Die Casting Products Follow-up Process (Optional):

  • CNC Machining:
  • Surface Treatment
  • Porous Sealing
  • Heat Treatment
  • Testing Location
  • Testing Items

Die Casting Products Final Usage of Products

  • Aluminum Die Casting Gearbox Casing Products
  • Aluminum Die Casting Motor Housing Products
  • Aluminum Die Casting Engine Block Products
  • Aluminum Die Casting Pump Housin Products
  • Aluminum Die Casting Bicycle parts Products
  • Aluminum Die Casting Hang Glider Airframes Products
  • Aluminum Die Casting Power Tool Housing Products
  • Aluminum Die CastingAviation Parts
  • Aluminum Die Casting Auto Parts
  • Aluminum Die Casting Radiator Products
  • Aluminum Die Casting Radiation Fin Products
  • Aluminum Die Casting Heat Sink Products
  • Aluminum Die Casting Cooling Fin Products
  • Aluminum Die CastingRadiating Fin Products
  • Aluminum Die Casting Thermal Slug Products
  • Household Parts
  • Cooking Parts
  • Industrial Parts
  • Auto Parts

Other related products: Aluminum Casting parts, Aluminum Alloy Casting, gravity die Casting, auto parts and components, air compressor, housing for power resistors, handles for switching power supplies, clips, Aluminum front panels, terminals, turning parts, fuse holders etc.

Die Casting Products Manufacture Process:

  • 1. Mould /Tooling analysis, design & manufacturing
  • 2. Mould /Tooling testing & confirm the sample
  • 3. Die-casting rough parts
  • 4. Precision machining: CNC lathes, milling, drilling, grinding etc
  • 5. Surface treatment: Trimming, polishing, cleaning, passivation & power coating and other requirement from Customer
  • 6. Full Inspection
  • 7. Packing

Knowledge of Die casting products manufacturing and quality inspectionDie Casting Products Packing & Shipping

  • 1.Bubble bag packaging
  • 2.The second floor are packed in cartons
  • 3.Wooden package, plastic package, carton package, vacuum package or as client required.
    All packaging is to ensure that the transport process, the product was not wear or deformation

Some general tests for die casting quality control/product inspection service:

  • 1.Appearance quality:the surface of the product shouldn’t have visible defects(scratches,burrs on edge,holes,etc)
  • 2.Quantity
  • 3.Workmanship:defective list
  • 4.On site tests(Barcode scan test, plating or coating thickness check, drop test)
  • 5.Material
  • 6.Measurement: size & weight
  • 7.Shipping mark&Packing
  • 8.Assembling check
  • 9.Basic function test

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