- June 14, 2022
- Posted by: AQI Service
- Category: Quality Control
If you’re a producer, trader, or importer, you’re probably buying many of your items from China. It is critical to guarantee that your items meet your requirements. Besides, you have to meet specific quality criteria that you establish. There’s only one scarier thing for importers and private labels: hearing the words “poor quality products.”
To prevent such issues, you can check the quality of your items via quality control (QC) and inspection in China.
This article provides a complete guide on quality controls and inspection in China. Let’s get started!
Why Is Quality Control Essential?
Any factory or manufacturer producing products must require quality control, which is unavoidable in production. The factory may involve incoming material control, process control, PPAP process, and others to ensure product quality and put the process in place.
Quality control assures that the manufacturer follows them during production to maintain the needed quality standards and reduce faults. It comprises, among other things, training, change control, documentation, audits, and investigations. The above belongs to the quality control within the factory.
However, quality control provided by the third-party inspection company is more about international trade between different countries and regions. It helps inspect your suppliers’ products’ quality, establish a bridge of trust between manufacturers and traders, and act as your supervisor. Hence, quality control is essential.
Importance of Quality Control
1. Produces High-Quality Goods
A combination of QA and QC will benefit you in quality and adherence to your needed requirements.
2. Minimizes Variations in Production
Variations in the items can occur during the production process. You can limit these variances by adding stages and tests to your mandated QA processes. It can be done after you understand the underlying causes.
3. Reduces Your Losses
The more defective items you have, the larger your losses are. In this case, you can limit the number of defective parts that aren’t sellable by conducting quality control.
4. Improves Customer Satisfaction
Any certificates and accreditations you can provide will boost customer happiness. It also will raise the likelihood of them doing business with you in the long run.
Who Can Assist You With Quality Inspection In China?
You can request that your manufacturer conduct an internal review. You can also request them to provide you with a less expensive report. Otherwise, you may face quality issues as most producers are more concerned with safeguarding their business interests than ensuring product quality.
Trading & Sourcing Partners
They work on commission and would like to keep you as a customer so that you continue to do business with them. As a result, you can rely on them to provide an unbiased product quality assessment.
QC / Third-Party Inspection Companies in China
These companies do not work for the suppliers and hence have an impartial and unbiased attitude toward the suppliers. We recommend that you collaborate with them to define your requirements. You’ll also be able to ensure that the process they use meets your expectations.
What are the 4 Types of Quality Inspections?
First Article Inspection (FAI)
FAI is the official certification method for the manufacturing process. It certifies that all engineering, design, and specification requirements are correctly understood, described, verified, and documented.
FAI inspections occur in the factory right after the manufacturer begins producing the first batch of samples. It consists of a complete, independent, and documented physical and functional inspection process.
Pre-production sample confirmation and test inspection are carried out before your mass production. It ensures that your sample products are checked for heavy metals and other parameters like fabric types and color fastness. This procedure can ensure that the finished product meets the specified international index requirements. If it does not meet the standard, the supplier can be re-proofed to provide a higher-quality pre-production sample, and then mass production will be carried out according to this sample to sell to users.
Pre-Production Inspection (PPI)
The quality inspector inspects and confirms all the components and raw materials.
During Production Check (DUPRO)
Manufacturers manufactured 50% of the goods. It signals that the production inspection phase is usually completed.
First, quality inspectors go to the manufacturer to look for any faults with the product. Following that, inspectors choose units at random and compare them to product requirements. The product requirements are usually established by the client or applicable inspection organizations.
Pre-Shipment Inspection (PSI)
FRI is complete when the manufacturers finish the production and pack at least 80% of the goods. These items ready to ship are randomly checked under an on-site product inspection.
This process is to guarantee that the items meet your standards. It is also done to follow all applicable country, industry, and other regulations.
Items To Add To Your QC Checklist
You must communicate your product needs to the supplier in a QC checklist. It should specify the product specifications and quality standards. Besides, the objective inspection criteria should be specified too.
Parameters That You Must Include In Your QC Checklist:
1. Specifications of Product
For instance, the products’ material, height, weight, etc.
2. Labeling & Packaging
In many businesses, accurate packaging and labeling are mandatory compliance requirements. Certified labs are required to confirm and label some items.
3. On-site Product Testing & Inspections
It should be on your checklist so that your supplier is aware of the situation.
4. Defect Classification
During product inspection in China, they classify defects into three categories. The categories are minor, major, and critical. Always give your quality control inspector an approved sample in the form of a product, photographs, or videos.
5. Special Tests
It includes goods such as medications and chemicals and specific specimens. These products will be sent to a lab for testing. The purpose is to assess their quality according to the importers’ specifications.
6. Carton Drop Tests
This test is to ensure the durability and strength of the packaging.
7. Acceptance Quality Level (AQL)
AQL standard for pre-shipment inspection should be put on the checklist as a quality level to control the quality of your shipment.
What To Look For In A Quality Inspection Report?
The inspector will count the items to confirm that they are following your order.
These are flaws that can be seen in the product or its packaging. The defect tolerance level on your QC checklist determines the maximum number of acceptable defects.
Ensure that the supplier packs in strict accordance with the packaging requirements to avoid problems such as failure to enter the warehouse or wrong shipping marks.
Observance of Requirements
These results indicate that the goods meet the quality control standards.
Tests & Checks On-Site
The inspection report will show the test results, including functional test, box drop test, disassembly test, etc. It is checked according to your product condition.
If it is a valuable item, the drop test of the carton will not be carried out.
How to Choose A Third-Party QC Inspection Company In China?
Many companies offer inspection services. The question is, how can you be sure they’re performing an adequate job?
Choosing The Best QC Inspection In China
AQI Service has done an excellent job in this regard.
When the inspectors receive the inspection notice, they will contact the factory one day in advance to ensure that the inspection can be carried out as scheduled on the day.
In addition, on the day of arrival at the factory, our inspectors will sign relevant documents with the factory to confirm that no fees were charged on the day. We will also sign the on-site report for the inspection on the day.
1. What is included in the general quality inspection?
It includes pre-shipment Inspection (PSI), During Production Check (DUPRO), Pre-Production Inspection (PPI), etc.
2. When should you schedule a quality inspection in China?
Inspection in China will accept reservations submitted 48 hours in advance. It is in this case that they approve your quality checklist.
3. Will the inspected samples be destroyed during a pre-shipment inspection in China?
If it is a large sample, the product before shipment will not be destroyed. If it is a pre-production sample, the sample that needs to be tested will may be destroyed.
The samples chosen for testing are typically destroyed unless it is required as part of the inspection procedure. Tests like fire resistance and water resistance may cause harm to the sample if the product does not meet the standards.
4. How long does it take to get an inspection report in China?
AQI Service issues an inspection report within 24 hours after the inspection is completed. If you need it faster, a report will be sent the same day.
5. What is the estimated cost of the pre-shipment inspection?
Depending on the region, it is generally 198 USD. If it is a special area or special situation, you can contact us by email.
We live in an online world where everything is done via the Internet. Yet, we cannot trust any manufacturing organization unconditionally. The critical issue where you are likely to be scammed is the quality of the merchandise.
The rapid development of the Internet facilitates the communication of international trade customers and provides more options for suppliers. for example the Alibaba platform, But, neither party nor agent can fully ensure that the product quality is without problems. Still, they are committed to improving the product quality in each cooperation. So, the quality inspection undoubtedly gives them a quality guarantee.
If the long-term cooperative supplier has quality problems, the customer may also cancel the order to find a more suitable supplier. Therefore, to avoid such losses, the necessary quality inspection is vital.
There is a saying: Wine is not afraid of deep alleys. It shows the importance of a high-quality product, and there is no need to worry that no customers will buy it.
To avoid losing more money, you only need to invest a few hundred dollars for the corresponding testing services. They guarantee the quality of the goods and verify your suppliers’ supply capacity. In addition, good products can improve your final customer satisfaction, and sales performance can be further improved, resulting in a win-win situation. Why not?
I hope this article is helpful in some way. Do not hesitate to contact us for more information regarding the quality inspection.
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Author: AQI Service as a professional quality control service company in China specialized in providing a complete range of quality inspection and testing certification services in China & Asia for global importers, buyers, retailers, and sellers.
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